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Circular
Magnetic Fields
Distribution and Intensity
As discussed previously, when current is passed
through a solid conductor, a magnetic field forms in and around
the conductor. The following statements can be made about the
distribution and intensity of the magnetic field.
- The field strength varies from zero at the center of the component
to a maximum at the surface.
- The field strength at the surface of the conductor decreases
as the radius of the conductor increases when the current strength
is held constant. (However, a larger conductor is capable of
carrying more current.)
- The field strength outside the conductor is directly proportional
to the current strength. Inside the conductor, the field strength
is dependent on the current strength, magnetic permeability
of the material, and if magnetic, the location on the B-H curve.
- The field strength outside the conductor decreases with distance
from the conductor.
In the images below, the magnetic field strength is graphed versus
distance from the center of the conductor. It can be seen that
in a nonmagnetic conductor carrying DC, the internal field strength
rises from zero at the center to a maximum value at the surface
of the conductor. The external field strength decrease with distance
from the surface of the conductor. When the conductor is a magnetic
material, the field strength within the conductor is much greater
than it was in the nonmagnetic conductor. This is due to the permeability
of the magnetic material. The external field is exactly the same
for the two materials provided the current level and conductor
radius are the same.
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.gif) |
| The magnetic field distribution
in and around a solid conductor of a nonmagnetic material
carrying direct current. |
The magnetic field distribution
in and around a solid conductor of a magnetic material carrying
direct current. |
.gif) |
| The magnetic field distribution
in and around a solid conductor of a magnetic material carrying
alternating current. |
When the conductor is carrying alternating current, the internal
magnetic field strength rises from zero at the center to a maximum
at the surface. However, the field is concentrated in a thin layer
near the surface of the conductor. This is known as the "skin
effect." The skin effect is evident in the field strength
versus distance graph for a magnetic conductor shown to the right.
The external field decreases with increasing distance from the
surface as it does with DC. It should be remembered that with
AC the field is constantly varying in strength and direction.
In a hollow circular conductor there is no magnetic field in
the void area. The magnetic field is zero at the inside wall surface
and rises until it reaches a maximum at the outside wall surface.
As with a solid conductor, when the conductor is a magnetic material,
the field strength within the conductor is much greater than it
was in the nonmagnetic conductor due to the permeability of the
magnetic material. The external field strength decreases with distance
from the surface of the conductor. The external field is exactly
the same for the two materials provided the current level and
conductor radius are the same.
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.jpg) |
| The magnetic field distribution
in and around a hollow conductor of a nonmagnetic material
carrying direct current. |
The magnetic field distribution
in and around a hollow conductor of a magnetic material carrying
direct current. |
.jpg) |
| The magnetic field distribution
in and around a hollow conductor of a magnetic material carrying
alternating current. |
When AC is passed through a hollow circular conductor, the skin
effect concentrates the magnetic field at the outside diameter
of the component.
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| The magnetic field distribution in and
around a nonmagnetic central conductor carrying DC inside
a hollow conductor of a magnetic material . |
As can be seen in the field distribution images, the field strength
at the inside surface of hollow conductor carrying a circular
magnetic field produced by direct magnetization is very low. Therefore,
the direct method of magnetization is not recommended when inspecting
the inside diameter wall of a hollow component for shallow defects.
The field strength increases rather rapidly as one moves in from
the ID, so if the defect has significant depth, it may be detectable.
However, a much better method of magnetizing hollow components
for inspection of the ID and OD surfaces is with the use of a
central conductor. As can be seen in the field distribution image
to the right, when current is passed through a nonmagnetic central
conductor (copper bar), the magnetic field produced on the inside
diameter surface of a magnetic tube is much greater and the field
is still strong enough for defect detection on the OD surface.
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